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The efficiency of the early stages of grinding in a Closed Circuit Ball Mill is much greater than that for formation of ultra-fine particles, so ball mills operate most efficiently by making a coarse product, the fine fractions of this then are being separated, and the coarse part being returned to …

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The 30 mm ball draws slightly more power as J increases from 11 to 16% but the gain in capacity is much more. In fact for an increase in J from 11 to 16% (i.e. 45% increase), power draw increase is 31%, while capacity increases by 51%. For the 50 mm balls the respective increase in power and capacity is 28% and 42%.

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### Size reduction (GIKI) - SlideShare

What should be the power required if the capacity is reduced to 10 ton per hr and as a consequence of which the diameter of product become 0.15 in? • What is the power required to crush 100 tons/hr of lime stone if 80% of the feed passes through a 2 in screen and 80% of the product through 1/8 in screen (Ei = 12.74 kW hr mm/tons)?

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Application of rubber lining on ball mill lining. Rubber linings in ball mills are found more efficient than steel linings in respect to capacity fineness of grind and power consumption. One test on cement using both a rubber and a steel lined mill showed a 20% greater capacity 10% less power consumption and 0.9% more material through 200-mesh.

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The Stedman H Series multi cage impact mill is best at pulverizing grinding crushing and mixing grind H Series cage mills can handle up to 240 tons per hour and are reversible for extended wear life H 40 1 1 2 20 35 50 75 Quote View more mill feasibility study University of Vermont

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18. Ball Consumption (kg per ton of limestone) 19. Refilling Ball size diameter Constructional Features 1. Material / Thickness of Mill Wear Liners 2. Guaranteed Wear Life of Wear Liners 3. Estimated labour (in man hours) for replacement of wear liners) 4. Material / Diameter (mm) of Ball Hardness of Ball Mill Support bearing 1.

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This fact should be carefully kept in mind when determining the capacity of a Steel- Head Ball-Rod Mill, as this unit can carry a greater ball or rod charge and has potentially higher capacity in a given size when the full ball or rod charge is carried. A mill shorter in length may be used if the grinding problem indicates a definite power input.

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Regardless of mill length, the larger diameter mill provides a greater weight of balls per unit of mill weight and gives more capacity per unit of power. Colored line indicates hp-hr/ton required to grind a hard ore from 1/2″ to 65% minus 200 mesh; closed circuit, wet grinding.

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Equations of the design By knowing the capacity quot;Cquot; {ton} of the feed; we can get approximately the length quot;Lquot; {mm} and diameter quot;Dquot; {mm} of the batch ball mill, form **D = 124.2*(C) + 485.7 **L= 85.71*(C) + 1854 Volume of mill = ^2 The bulk volume of balls charge ratio to the volume of mill is known as {Filling ratio ...

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Rod mill. Rod mills are grinding machine which employ high carbon steel or special steel rods of nearly the same length as that of the drum, in place of steel balls in ball mills. Rod mill CRUSHERS are generally coarser than those produced in a ball mill, and rod mills are well suited to handle coarser feed and to control the bigger size of the ...

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Very large tonnages can be ground with these ball mills because they are very effective material handling devices. Ball mills are rated by power rather than capacity. Today, the largest ball mill in operation is 8.53 m diameter and 13.41 m long with a corresponding motor power of 22 MW (Toromocho, private communications). View chapter Purchase book

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Mill Linings: Ball and Pebble Mills may be lined with rubber, ceramic and wear resistant metallic liners. Grinding Media: Mills may be charged with ceramic, steel and alloy steel grinding media.These are spherical or cylindrical in shape and range from …

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Ball mill. Type T Tube Ball Mill can grind materials to a fineness of minus 200 mesh, and is used as a secondary grinding mill after the Type C or Type G Ball Mill. Type T Ball Mills are to produce a finished product from relatively fine feed in an open or closed circuit.

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21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D …

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Ball mill introduction. The ball mill is a key equipment for grinding materials, widely used in powder-making production line such as cement, silicate sand, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc. Ball mill can grind various ores and materials with dry type or wet type.

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